Services

Development

Process and Product Development

Justinek Engineering offers support in the development of new processes and technologies as well as in the adaption of existing ones in many different ways – tailored to your specific needs and to the extent that fits best for you. What we offer:

• Feasibility study
• Benchmarking analysis
• Design of Experiments (DOE)
• Improvement Kata
• Quality Function Deployment (QFD, House of Quality)
• Design for Six Sigma (DFSS, IDOV)
• FMEA (Failure Mode and Effects Analysis)

Reliability Engineering

By Reliability Engineering we mean all activities in the product creation process which ensure or increase the lifetime and reliability performance of a product.

• Reliability optimisation on the design level
• Reliability optimisation on the material level
• Lifetime testing: test development, test planning & statistical analysis
• Accelerated Life Test (ALT)
• Modelling of reliability
• Analysis of failure mechanisms

Cost Engineering

In the field of cost engineering you may profit from our expertise in:

• Design for Manufacturability
• Design to Cost
• Statistical tolerancing
• Cost Modelling
• Supplier benchmarking
• Process optimisation
• Value Stream Mapping

Training

For the topics listed above we offer tailor-made in-house training as well as individual or group coaching. Get in touch – we will gladly put together your individual training plan with you.

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Quality

Process Control and Documentation

With profound expertise in the fields of consumer and automotive industry we support our customers with the development and approval of production and business processes. These are the key topics:

• Control Plan
• Statistical Process Control (SPC)
• Process Capability (Cpk)
• Work instructions
• Preventive maintenance

Six Sigma DMAIC and Lean

There is virtually no business process which cannot be profitably optimised. No matter if production or service process: depending on the scope and complexity of the problem we choose the best-suited approach.

• Six Sigma DMAIC – to improve process capability
• Lean tools – to improve the value stream and to avoid waste of any form
• Lean Six Sigma – the combination of both approaches

Measurement and Testing

Along with huge experience in scientific and industrial measurement technique, Justinek Engineering can count on a number of cooperation partners so that we face any measuring task with expertise and state-of-the-art equipment.

• Measurement system analysis (MSA, gage R&R)
• Development of measurement technique for non-standard tasks
• Chemical analysis
• Material testing and characterisation

Failure Analysis

In many cases, the neutral, analytical look from the external specialist helps to find the “red X” more quickly. Justinek Engineering offers support in quality issues in the form of

• 8D method
• Root Cause Analysis
• Scientific damage analysis

FMEA and Risk Analysis

According to ISO 9001:2015 the term risk means “the effect of uncertainty”. The methods of risk analysis help to recognise and understand relevant risks and to define measures to address them.

• FMEA (Failure Mode and Effects Analysis)
• Statistical risk analysis (warranty prediction, Weibull analysis, Nevada chart, MTTF calculation according to ISO 13849-1)
• SWOT analysis (Strengths, Weaknesses, Opportunities, Threats)

Training

For the topics listed above we offer tailor-made in-house training as well as individual or group coaching. A special focus is put on statistical methods, FMEA and Six Sigma. Please contact us to create your personal training schedule.

Pechen Sie uns an – gerne stellen wir gemeinsam Ihren individuellen Trainingsplan zusammen.

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Circular Economy

Why Circular Economy?

Our throwaway society is reaching its limits. The linear economic system based on the Take – Make – Use – Waste pattern cannot be continued for much longer – on the one hand for environmental reasons, on the other for the economic reason of limited resource availability. Many raw materials will in future no longer be available from primary sources at economic cost.

The circular economy opens the way to the economic system of the future by decoupling economic output from resource consumption. Companies that are at the forefront of this megatrend in the coming years have a clear head start, the first-mover advantage. Justinek Engineering supports you in the transformation to a circular organisation with support in the following topics:

• Life Cycle Assessment (LCA)
• Eco-design
• Circular business models
• Circular Globe Transformation & Assessment

Circular Globe